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Studded Tubes For Corrosive Environment & Dirty Gas Streams |
Product Specification |
Tube Outside Diameter: |
25-273 (mm) |
1"-10" (NPS) |
Tube Wall Thickness: |
3.5-28.6 (mm) |
0.14"-1.1" |
Tube Length: |
max 25000 (mm) |
max 82 ft |
Stud Diameter: |
6-25.4 (mm) |
0.23"-1" |
Stud Height: |
10-35 (mm) |
0.4"-1.38" |
Stud Pitch: |
8-30 (mm) |
0.3"-1.2" |
Stud Shape: |
Cylindrical, Elliptical, Lens type |
Stud to tube surface angle: |
Vertical or Angular |
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Material |
Stud Material: |
C.S. (most common grade: Q235B) |
S.S. (most common grade: AISI304, 316, 321, 347, 409, 410) |
A.S. |
Tube Material: |
C.S. (most common grade: SA106 Gr.B) |
S.S. (most common grade: TP304, TP316, TP321, TP347) |
A.S. (most common grade are T/P5, T/P9, T/P11, T/P22, T/P91) |
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This table is used as a general guide to our capabilities, please call us for any other customized cases. |
Welding Process |
The steel studs are automatically resistance welded to the tube, producing high quality forge welds. Our automatic studding machines are capable of handling tube diameters from 38mm to 273 mm (1.5" to 10") o/d and stud diameter from 6mm to 25.4 mm (0.23" to 1"). |
The welding process enables the combination of any grades for studs and tube: carbon, alloy, stainless steel and high nickel alloy. Alloy steel pipes are stress-relieved after studding, according to the relevant specifications for the class and grade of steel used. |
Codes and Standards |
- SH/T 3422-2011 Technical Specification for Stud Tubes of Tubular Heater in Petrochemical Engineering
- Client's Requirements or Technical Agreement if any |
Surface Treatment and Protection |
Each tube and stud except stainless material will be polished by polishing machine to near white condition before welding.
After welding, the studded tubes will be coated with anti-rust oil for transportation and site storage purpose, normally the coat will provide a period of 3 months prevention, any other coating material for longer prevention is also available as per clients' requirements. |
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15 years experiences in manufacturing and supply of Extended Surface Tubes for the petrochemical, power generating and thermal industries. |
We offer accepted products and efficient solutions centered on meeting and exceeding quality codes and standards. We provide competitive market price, short lead time and special customizing relied on a high level of communications and trust. |
Our Quality |
Our quality awareness stems from the roots of our being. Each product is produced as per customer specifications meeting or exceeding applicable codes and standards. Each product is inspected and related documents are maintained to ensure the compliance. Additional testing and Third Party Inspection Agency can be offered if required by customer for further assurance. We are always concentrated on improving the effectiveness of our Quality Management Systems. |
Our Service |
Our service means getting the job done the way customer want it done. We always have the customer in our mind at all times. We realize that the customers' needs are different and we have the ability to satisfy those needs. Whether processing on customer-supplied materials or supplying a job completely turnkey, you can always count on us. |
Our Efficiency |
We can work 24/7 to meet your needs. Our proprietary online quote system enables us to rapidly prepare the quotes and reply to you. Our shops can operate 24 hours a day by shifts to satisfy your urgent delivery time. We can also maintain emergency contacts anytime you need, no matter pre-sales or after-sales. |
Our Package |
Each package is designed and made according to seaworthy packing standard and clients' handling and lifting capability.
Finned tubes will be packed into steel frameworks and wrapped with weather proof PE film and plywood board covering up. In addition, each row of finned tubes will be isolated from adjacent with plywood bar to prevent rigid impact during transportation. For all exporting packages, we only use plywood instead of wood for fumigation free purpose. |
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